New needs, challenges, and opportunities present daily, and the solutions require innovative electronic designs. These designs are powered by advanced software and user applications and supported by the latest hardware design. But another critical element of this product development cycle is often overlooked—the enclosure or box build containing these new electronics.
While it may seem like a box build assembly is simple, quite the opposite is true. A box-build assembly must meet the design specifications and applicable safety requirements simultaneously. Additionally, box builds designs house all printed circuit board assemblies, user interfaces, and the interconnecting wire harness assembly. Where other vendors may be able to build one of those pieces, we offer a singular, turn-key process at DMTech Systems that encapsulates all device manufacturing components. This capability uniquely positions us to understand your needs and requirements to provide superior PCB box-build assembly services.
A SUPERIOR BOX BUILD TO PRECISELY HOUSE YOUR DEVICE’S ELECTRONICS
New needs, challenges, and opportunities present daily, and the solutions require innovative electronic designs. These designs are powered by advanced software and user applications and supported by the latest hardware design. But another critical element of this product development cycle is often overlooked—the enclosure or box build containing these new electronics.
While it may seem like a box build assembly is simple, quite the opposite is true. A box-build assembly must meet the design specifications and applicable safety requirements simultaneously. Additionally, box builds designs house all printed circuit board assemblies, user interfaces, and the interconnecting wire harness assembly. Where other vendors may be able to build one of those pieces, we offer a singular, turn-key process at DMTech Systems that encapsulates all device manufacturing components. This capability uniquely positions us to understand your needs and requirements to provide superior PCB box-build assembly services.
FROM PCB MANUFACTURING TO BOX-BUILD ASSEMBLY—ALL IN ONE PLAC
Many vendors can provide box-building services, but very few have the expertise to build and test the electronics that go into the boxes. A segmented manufacturing job requires work with multiple vendors to assemble your device’s pieces, which can increase the risk of miscommunication, errors, and delays.
With DMTech Systems, all of the major components of your electronic device—the PCB, the wire harness assembly, and the box—come together under one roof, offering several benefits:
Data coordination
As your electronics vendor, we work with you to verify all of your design data at the beginning of the project and alert you of any problems. Coordinating design data with just one vendor instead of juggling multiple vendors and managing different data sets allows you to spend more time on the design.
Hardware compatibility
Employing multiple vendors can sometimes result in undetected compatibility issues once all pieces are brought together late in manufacturing. When you have your PCB, the wire harness, and the box all built at DMTech Systems, you don’t have to worry that some assemblies won’t match up with their counterparts. We develop and test your system components to work seamlessly with your box build.
Troubleshooting
Working with a single, experienced vendor that understands how electrical components interact and can catch and correct problems save you debugging and troubleshooting time.
Serial development process
At DMTech Systems, we coordinate all design components concurrently, allowing you to enjoy the benefit of a parallel development process. We expedite time-to-market by eliminating the turnaround time between multiple vendors.
Your box build assembly is more than just an enclosure—it is an integral part of your electronic device. As such, it requires a high level of expertise in its construction to fulfill design intent.
COMPLETE ELECTRONICS EXPERTISE FOR A RANGE OF BOX BUILDS
At DMTech Systems, our customers have come to rely on our expertise and experience in precisely assembling printed circuit boards. We provide that same expertise and experience in the box builds we create. Our PCB box builds assembly services support projects with a range of specifications:
Size
We can manufacture box builds that fit in the palm of your hand or up to the size of your kitchen refrigerator
Type
Box configurations can vary from form-fitting packages or enclosures that accommodate racks for multiple boards.
Power
We have built boxes that run on less than five volts up to 30,000 volts.
Electronics
Most of our box builds contain PCB assemblies and cable and wire harnesses at DMTech Systems. We can incorporate other OEM electronics into a box build to complete your electronic devices, such as power supplies and control panels.
Terminations
We’ve built boxes with less than ten connections, while others have more than a thousand terminals we interconnect.
BOX BUILD ASSEMBLY WITH AN EMPHASIS ON QUALITY
Throughout product development, you can rest assured that your project will have our complete attention. Here’s a brief glimpse of our process here at DMTech
Sub-Assembly
Starting with the sub-assemblies, such as the circuit boards and wiring harnesses, we build and individually test all items to ensure operational perfection.
Box Build
Next, the assembly of the box starts at the bottom and is built all the way up with an emphasis on quality. We pay strict attention to your specific instructions so that labels, wire routing, critically torqued screws, and continuity test points provide inspectability at each level of the build.
Testing
Once project testing is complete according to custom-developed specifications and industry standards, your box is returned to you error-free and ready for service.